Materials & supplies Start with the metal. Understand your material, then choose the wire, rod, electrode or shielding gas for your process.
Compare materials Wire, rods & gas Material guides Build the right setup Choose your consumables. Compare uses and compatibility. Open “Uses & selection” to read more here.
8 supply typesClear filters
Shielding gas EN ISO 14175: I3; inert argon/helium shielding blend
Process TIG (GTAW) · Aluminium MIG (GMAW)
Materials Aluminium · Compatible copper alloys · Other procedure-approved TIG materials An inert blend used when additional helium heat transfer is useful for the application.
Uses & selection An inert blend used when additional helium heat transfer is useful for the application.
Choosing a product Compare fusion and operating cost with pure argon on the actual joint. The machine settings and flow measurement must suit the selected gas.
What to check Changing gas changes the arc and shielding behaviour. A helium blend does not correct an unsuitable joint preparation or machine.
Full guide & references Shielding gas Inert shielding gas: Ar
Process TIG (GTAW) · Aluminium MIG (GMAW)
Materials Steel — TIG · Stainless steel — TIG · Aluminium · Other compatible nonferrous metals A common inert shielding choice for TIG and aluminium MIG.
Uses & selection A common inert shielding choice for TIG and aluminium MIG.
Choosing a product Order the purity grade required by the procedure and use the correct regulator. TIG shielding and any root purge must be planned for the actual joint.
What to check Do not assume pure argon is the normal gas for solid-wire steel MAG. Welding gas is not breathable; leaks can displace oxygen.
Full guide & references Shielding gas Inert shielding gas: He
Process Procedure-approved TIG (GTAW)
Materials Compatible aluminium · Compatible copper · Compatible magnesium A specialist inert-gas option where helium's heat-transfer characteristics suit the joint and equipment.
Uses & selection A specialist inert-gas option where helium's heat-transfer characteristics suit the joint and equipment.
Choosing a product Confirm the exact process and machine capability with the gas supplier. Argon/helium mixtures may be a more practical comparison point.
What to check Air Liquide notes less tolerance for error in manual welding than with easier-starting argon. Do not assume a direct replacement for argon without rechecking the procedure.
Full guide & references TIG filler rod Manufacturer example: AWS A5.10 R4043; EN ISO 18273: S Al 4043
Process TIG (GTAW)
Materials Compatible AlMgSi aluminium alloys · Compatible AlSi alloys A silicon-alloyed aluminium rod for compatible wrought and cast aluminium joints.
Uses & selection A silicon-alloyed aluminium rod for compatible wrought and cast aluminium joints.
Choosing a product Identify the base alloy and desired finish first. The cited ESAB product covers AlSi alloys with up to 7% silicon.
What to check ESAB does not recommend this product for anodizing. Check the alloy pairing; a silicon filler is not suitable for every aluminium repair.
Full guide & references TIG filler rod Manufacturer example: AWS A5.10 R5356; EN ISO 18273: S Al 5356
Process TIG (GTAW)
Materials Compatible 5xxx aluminium alloys · Other compatible aluminium alloys Magnesium-alloyed aluminium rod used where the alloy pairing and shear-strength requirement favour 5356.
Uses & selection Magnesium-alloyed aluminium rod used where the alloy pairing and shear-strength requirement favour 5356.
Choosing a product Confirm the base alloy and service temperature. Rod form and spool-wire form share an alloy family but have different handling requirements.
What to check ESAB warns of stress-corrosion risk for 5xxx base alloys when weld-pool magnesium exceeds 3% and service temperature exceeds 65°C.
Full guide & references TIG filler rod AWS A5.9: ER308L; EN ISO 14343-A: W 19 9 L
Process TIG (GTAW)
Materials Compatible 18/8 austenitic stainless steel · 304-family stainless steel Low-carbon stainless filler for compatible chromium-nickel stainless joints.
Uses & selection Low-carbon stainless filler for compatible chromium-nickel stainless joints.
Choosing a product Choose by base-metal grade and service environment. Root shielding and post-weld cleaning may be required by the application.
What to check It is not a universal filler for 316L, duplex or high-temperature stainless applications.
Full guide & references TIG filler rod AWS A5.9: ER316L; EN ISO 14343-A: W 19 12 3 L
Process TIG (GTAW)
Materials Compatible molybdenum-bearing austenitic stainless steel · 316-family stainless steel Low-carbon chromium-nickel-molybdenum filler for compatible stainless joints.
Uses & selection Low-carbon chromium-nickel-molybdenum filler for compatible stainless joints.
Choosing a product Select the filler with the service environment in mind. Molybdenum is relevant to corrosion performance, but welding and cleaning practices also matter.
What to check A filler classification does not guarantee resistance to every chemical or chloride environment. Use the required qualified procedure.
Full guide & references TIG filler rod AWS A5.18: ER70S-2
Process TIG (GTAW)
Materials Mild steel · Compatible low-alloy steel Hand-fed steel filler for TIG sheet-metal work, tubing and suitable repair joints.
Uses & selection Hand-fed steel filler for TIG sheet-metal work, tubing and suitable repair joints.
Choosing a product Match the rod diameter and filler grade to the base metal and procedure. This filler includes aluminium, titanium and zirconium deoxidizers.
What to check Do not treat it as a matching filler for every high-strength or heat-resistant steel. Joint cleanliness and controlled shielding remain necessary.
Full guide & references Start with the exact alloy, joint and procedure. Confirm polarity, gas, size and storage instructions in the specific product sheet.
