Materials & supplies

Start with the metal.

Understand your material, then choose the wire, rod, electrode or shielding gas for your process.

MATERIAL / 01

Mild steel.

A useful starting point for learning.

Read the material guide
PREPARE
Identify the grade and coatings; prepare the joint and use compatible consumables.
PROCESS OPTIONS
MIG/MAG, TIG, stick and flux-core can all be relevant, depending on the joint and conditions.
PAY ATTENTION TO
Preparation, hydrogen control where required, fusion and service requirements.
Build the right setup

Choose your consumables.

Compare uses and compatibility. Open “Uses & selection” to read more here.

9 supply types

Shielding gas

70% argon / 30% helium inert blend

EN ISO 14175: I3; inert argon/helium shielding blend
Process
TIG (GTAW) · Aluminium MIG (GMAW)
Materials
Aluminium · Compatible copper alloys · Other procedure-approved TIG materials

An inert blend used when additional helium heat transfer is useful for the application.

Uses & selection

An inert blend used when additional helium heat transfer is useful for the application.

Choosing a product

Compare fusion and operating cost with pure argon on the actual joint. The machine settings and flow measurement must suit the selected gas.

What to check

Changing gas changes the arc and shielding behaviour. A helium blend does not correct an unsuitable joint preparation or machine.

Full guide & references
Shielding gas

82% argon / 18% CO₂ steel MAG blend

EN ISO 14175: M21-ArC-18
Process
MAG (GMAW) · Compatible gas-shielded flux core (FCAW-G)
Materials
Unalloyed steel · Low-alloy steel

A widely used mixed-gas choice for carbon- and low-alloy-steel MAG.

Uses & selection

A widely used mixed-gas choice for carbon- and low-alloy-steel MAG.

Choosing a product

Choose a wire approved for this mixture and a machine programme appropriate to the transfer mode. Check local gas names and certified composition.

What to check

This is an active gas blend, unsuitable as TIG or aluminium MIG shielding. Stainless solid wire usually needs a different, lower-active blend.

Full guide & references
Shielding gas

90% helium / 7.5% argon / 2.5% CO₂ stainless trimix

Active helium/argon/CO₂ shielding blend
Process
Specified stainless short-circuit GMAW · Miller RMD stainless GMAW
Materials
Compatible stainless steel

A stainless trimix documented for specified short-circuit and controlled-transfer procedures.

Uses & selection

A stainless trimix documented for specified short-circuit and controlled-transfer procedures.

Choosing a product

Check the wire, transfer mode and exact mixture. Miller's cited RMD guidance pairs this gas with high-silicon stainless wire such as 308LSi or 316LSi.

What to check

This is an active blend, unsuitable for TIG or aluminium MIG. Do not treat it as the required gas for every stainless machine or programme.

Full guide & references
Shielding gas

96% argon / 4% oxygen steel MAG blend

EN ISO 14175: M22-ArO-4
Process
Steel MAG (GMAW)
Materials
Unalloyed steel · Low-alloy steel

An argon/oxygen option for steel MAG applications where the selected procedure benefits from this active blend.

Uses & selection

An argon/oxygen option for steel MAG applications where the selected procedure benefits from this active blend.

Choosing a product

Use only with a wire and procedure that permit the oxygen fraction. Check the transfer mode and positional requirements.

What to check

It is not an inert gas. Do not use it for TIG or aluminium MIG, and do not substitute it for a stainless low-active blend without qualification.

Full guide & references
Shielding gas

97.5% argon / 2.5% CO₂ stainless MAG blend

Low-active argon/CO₂ shielding blend
Process
Stainless MAG (GMAW)
Materials
Compatible austenitic stainless steel

A low-CO₂ shielding choice for stainless solid-wire MAG.

Uses & selection

A low-CO₂ shielding choice for stainless solid-wire MAG.

Choosing a product

Match the gas to the stainless filler, transfer mode and required corrosion performance. The low active-gas level helps limit oxidation and carbon pickup.

What to check

It remains an active blend; do not use it for TIG or aluminium MIG. Stainless flux-cored products can specify different gases.

Full guide & references
Shielding gas

Pure CO₂ steel MAG shielding gas

Active shielding gas: CO₂
Process
MAG (GMAW) · Compatible gas-shielded flux core (FCAW-G)
Materials
Carbon steel · Mild steel

An active shielding option for steel MAG and wires expressly approved for CO₂.

Uses & selection

An active shielding option for steel MAG and wires expressly approved for CO₂.

Choosing a product

Confirm the wire's gas designation and supported transfer mode. Linde describes CO₂ as particularly suited to short-arc MAG.

What to check

It can produce more spatter than suitable argon blends. Do not use CO₂ as TIG or aluminium MIG shielding gas.

Full guide & references
Shielding gas

Pure argon shielding gas

Inert shielding gas: Ar
Process
TIG (GTAW) · Aluminium MIG (GMAW)
Materials
Steel — TIG · Stainless steel — TIG · Aluminium · Other compatible nonferrous metals

A common inert shielding choice for TIG and aluminium MIG.

Uses & selection

A common inert shielding choice for TIG and aluminium MIG.

Choosing a product

Order the purity grade required by the procedure and use the correct regulator. TIG shielding and any root purge must be planned for the actual joint.

What to check

Do not assume pure argon is the normal gas for solid-wire steel MAG. Welding gas is not breathable; leaks can displace oxygen.

Full guide & references
Shielding gas

Pure helium shielding gas

Inert shielding gas: He
Process
Procedure-approved TIG (GTAW)
Materials
Compatible aluminium · Compatible copper · Compatible magnesium

A specialist inert-gas option where helium's heat-transfer characteristics suit the joint and equipment.

Uses & selection

A specialist inert-gas option where helium's heat-transfer characteristics suit the joint and equipment.

Choosing a product

Confirm the exact process and machine capability with the gas supplier. Argon/helium mixtures may be a more practical comparison point.

What to check

Air Liquide notes less tolerance for error in manual welding than with easier-starting argon. Do not assume a direct replacement for argon without rechecking the procedure.

Full guide & references
Welding wire

E71T-11 self-shielded steel wire

AWS A5.20: E71T-11
Process
Self-shielded flux core (FCAW-S)
Materials
Mild steel

Continuous-wire steel welding without a separate shielding-gas bottle.

Uses & selection

Continuous-wire steel welding without a separate shielding-gas bottle.

Choosing a product

Choose the exact product and diameter for the joint thickness. Confirm the polarity on its label rather than copying a solid-wire setup.

What to check

Slag, spatter and fumes still need control. The cited NR-211-MP product has diameter-dependent plate-thickness limits; it is not a universal structural wire.

Full guide & references

Start with the exact alloy, joint and procedure. Confirm polarity, gas, size and storage instructions in the specific product sheet.

Understand the material.